Custom PU Foam Thor
We are professional PU foam factory supplying life-size Thor's Hammer Mjolnir cosplay replicas. Made of soft lightweight high rebound PU foam, three styles are optional: basic matte version, carved nordic rune deluxe version and battle cracked weathered version, matching display base can be customized. Suitable for comic con cosplay, Halloween party, film shooting, fan collection and retail gifts. We provide one-stop OEM & ODM service including 3D drawing, mold opening, sampling, mass production, QC inspection and container export.
Product Advantages & 3 Optional Styles
Our Thor hammer replicas are integrally molded with high-quality soft PU foam. The material is lightweight, shock-resistant and free of sharp hard edges, safe for both adults and children to use. We develop three customizable styles to meet different market demands:
Simple matte silver hammer head, matched with brown wrapped handle and fabric wrist lanyard. Cost-effective, ideal for basic cosplay and party costume matching.
Deluxe Engraved Collectible Style
Intricate Nordic rune carvings on the hammer surface, vintage leather wrapped handle, with a matching rocky display base, perfect for fan collection and exhibition display.
Battle Cracked Version
Unique weathered cracked silver finish to restore battle-damaged movie effects, retro wood grain handle, highly restored texture for film shooting and high-end cosplay.
Wide Application Scenarios
- Comic-con, movie character cosplay performance
- Halloween haunted house, theme party costume accessories
- Short film, photography and video shooting props
- Desktop ornaments, fan collectible gifts, wholesale retail merchandise
Complete Custom & Export Workflow
We provide full one-stop service covering design, production and global shipment:
3D Drawing Design
Send us your ideas, reference images or size requirements, our design team will create exclusive 3D renderings for your confirmation.
Produce foam samples with customized color, paint texture and handle material for your inspection.
4. Sample Confirmation & Adjustment
Revise all details according to your feedback until you fully approve the sample standard.
5. OEM & ODM Mass Production
Start bulk production after sample approval. Custom LOGO, surface printing, packaging and matching accessories such as display base are all supported.
6. Strict QC Quality Inspection
Full inspection during the whole production process, test product size, paint finish and foam elasticity to screen out defective goods.
7. Finished Goods Packing
Pack qualified props with protective inner bags and customized export cartons as your packaging requirements.
8. Container Loading & Global Export
Arrange container loading, complete all export documents and deliver goods to ports all over the world.
We own 20 years of professional PU foam manufacturing experience. Small trial sample orders and large bulk wholesale orders are both acceptable. Besides cosplay replica props, we can also customize haunted house horror props, holiday decorations, massage foam cushions and craft toys. The foam hardness, color and surface craft can be adjusted freely. Factory direct sales without middlemen, to offer you competitive prices.
Free Shipping
Order over $99
Money Return
99.99% Guarentee
Return Policy
30 Days Service
24/7 Support
Call +861380280836